Technology for manufacturing para-xylene
Reference: IRCPK/11/TO/24
Organization: Cracow University of Technology
IRC Name: IRC South Poland  
Country: Poland
Entry Date: Tue, November 13, 2001
Last Update: Tue, February 04, 2003
Deadline: Wed, February 04, 2004
Abstract:

P-xylene is one of the three most valuable xylene isomers. This compound is used in large quantities as a raw material for manufacturing polyester plastics and fibres.
A Polish research team is offering a technology for manufacturing of p-xylene using simple compounds as a feed. They are looking for an industrial partner for collaboration.

Description:

The large demand for p-xylene used as a raw material in chemical industry is a driving force for searching for additional sources of this compound. One viable method is based on the alkylation of toluene with methanol. We have developed such a process using zeolite catalysts.
The process consists of single alkylation step, where toluene and methanol are used as substrates. The reaction is catalysed by specially modified ZSM-5 type zeolite. The xylene fraction obtained is rich in p-xylene and contains from 50 to 70 % of this isomer. Finally, pure p-xylene is separated from the fraction.

Innovative Aspects:
The application of environment-friendly shape-selective zeolite catalysts yielding a xylene fraction rich in p-xylene. The catalysts do not contain any additives, which could be hazardous to the environment. The design of the catalysts led to suppression of the most side reactions, thus allowing producing p-xylene with high selectivity.
The technology complies with the regulations concerning the dangerous substances and preparations (Official Journal of the Republic of Poland no. 79 (513), pp. 2961-2991; 27 June, 1998).

Main Advantages:
The process is viable from economic standpoint. It does not create any risk to environment.
The technology allows one to transform the surplus of toluene actually present on the world market into much more valuable products (xylene isomers). Starting from the relatively cheap raw materials (toluene and methanol) the method yields a xylene fraction containing predominantly the most valuable isomer para. This compound achieves the highest price on the market.

Technology Keywords:
  • Anorganic Substances
Current Stage of Development: Development phase - Laboratory tested
Exploitation of RTD Results: None
Intellectual Property Rights: Copyright(s) registered

Comments Copyright registered in Poland.
Organisation/Company Type: Research institute/University
Organisation/Company Size: 50-249
Brief Market Application Codes:
  • Chemical industry
Comments
Detailed Market Application Codes (VEIC): Keywords
  • Industrial chemicals
Highlights
The manufacture of polyester plastics based on p-xylene is growing significantly. This technology will provide additional amounts of
p-xylene on the market.
Collaboration Type:
  • Technical Co-operation
  • License agreement
  • Manufacturing agreement (Subcontracting & Co-contracting)
  • Financial resources

Comments
Searching for a partner to carry out development of the alkylation process (scale-up, design and implementation of the full-scale industrial process).
Preferred Countries for diffusion: ALL
Additional Information:  
Contact Name: Kubik
Contact First name: Artur
Phone: +48 12 628 2845
Fax: +48 12 632 4795
Email: mailto:akubik@transfer.edu.pl