Technology Offer

Rope tension meter
Reference: IRCPK2003TO61
Organization: Cracow University of Technology
IRC Name: IRC South Poland  
Country: Poland
Entry Date: Mon, January 27, 2003
Last Update:  
Deadline: Mon, January 26, 2004
Abstract:

A small Polish company invented a new, very quick and very convenient method for stay ropes tension measurement. The instrument measures the frequency of the first harmonic of the oscillating rope and uses dependency between the frequency of oscillation and tension of the rope. The company seeks both the technology receiver (manufacturing of electronic devices) or/and a financial partner, which will invest in further development of the product.

Description:

The instrument developed by a Polish company measures frequency of the first harmonic of the oscillating rope and uses dependency between the frequency of oscillation and tension in the rope.
A mathematical formula expressing this dependency includes many coefficients describing parameters of the rope as the frequency of the rope depends not only of its tension but also of the length and diameter.

To execute the measurement, the user has to clip the sensor to the rope at the height of ca. two meters above the bottom anchoring of the rope and select appropriate type, length and diameter of the rope form the device's list. Then the rope has to be swayed and let sway freely so that the instrument can measure the frequency of the oscillation of the rope and thus calculate its tension using the mathematical formula. In a couple of seconds the reading will appear on the LCD (liquid crystal display) display indicating the tension in kN.

In order to minimise error and increase accuracy of the measurement following methods can be used:

1) Calibration in a certified laboratory.
The instrument should be calibrated for each rope type, length and diameter the operator is about to use. Each rope should be measured for its oscillation frequency at the maximum tension applied and results should be stored in the instrument's memory.
The device's maximal occurring error in this method of calibration is 8% or less depending on the range of tension the instrument was calibrated for.

2) Calibration by comparison.
In a group of identical ropes the user chooses one and uses a dynamometer to measure its tension.
Now he clips the sensor of NL-1 to the rope with dynamometer, swings it and measures its frequency.
He adjusts the tension of other ropes without dynamometer simply by swinging each of them and using NL-1 to achieve the same reading as for the first rope with dynamometer.
Resulting accuracy in this method is comparable to the one of the used dynamometer.

Calculating results from the sensor.
The frequency of oscillation is detected by a circuit based on the accelerometer built in the sensor clip.
The device is calculating the mean value of several consecutive periodically similar oscillations differing only by a previously defined margin. The user is able to set up this margin as well as the number of periods when the mean value is calculated.

The resulting average frequency along with rope parameters is put into equation, which gives the value of the tension of the rope. The result will appear on the display (with the accuracy of 0.1 kN) as soon as the desired number of periods contained within the predefined margin is detected and the calculations succeed.

Specifications:
- Operating voltage: 4,0 V – 5,5V
- Battery: 4 x R6 or equivalent
- Supply current (without LCD backlight): ca.16 mA
- Supply current (with LCD backlight): ca. 33 mA
- Display: 2 x16 alphanumeric LCD display
- Accuracy: Max. 8% (dependent on calibration method)
- Dimensions: 100x195x140 mm
- Weight: 200 g

Innovative Aspects:
This is the first device that utilises the oscillation period measurement method for rope tension measurement.

Main Advantages:
- Simple and user-friendly instrument for non-invasive measurement of tension forces in cables, ropes and guy wires for all kind of masts, chimneys and other guyed constructions
- The most convenient and quickest method for tension measurement, especially for periodic inspection and regulation

Technology Keywords:
  • Automation, Robotics Control Systems
  • Digital Systems, Digital Representation
  • Electronic circuits, components and equipment
  • Data Processing / Data Interchange, Middleware
  • Information Technology/Informatics
  • Mobile Communications
  • Civil engineering
  • Mechanical Engineering, Hydraulics, Vibration and Acoustic Engineering related to construction technology
  • Sensory/Multisensory Technology, Instrumentation related to construction technology
  • Transmission of electricity
  • Vibration and Acoustic engineering
  • Analyses / Test Facilities and Methods
  • Electrical Technology related to measurements
  • Electronic measurement systems
Current Stage of Development: Available for demonstration
Exploitation of RTD Results: PRIVATE RESEARCH
Intellectual Property Rights: Patent(s) applied for but not yet granted

Comments The device is tested and ready for commercial use. It is based on the SME's private research.
Company applied for patent in Poland. Within 1 year PCT international patent will be applied for.

Organisation/Company Type: Other
Research/production/service company
Organisation/Company Size: <10
Brief Market Application Codes:
  • Automation/Robotics
  • Measurement methods
  • Telecommunications
  • ENERGY
Comments
Detailed Market Application Codes (VEIC): Keywords
  • Radio and TV broadcasting and other related equipment
  • Other telephone related (including telephone cost accounting systems, telephone related telephone test systems and telephone answering service equipment)
  • Network test, monitoring and support equipment
  • Mobile communications, pagers and cellular radio
  • Integrated software
  • Components testing equipment
  • Other Energy
  • Industrial measurement and sensing equipment
  • Other construction and building products related
Highlights
The main areas of application are periodic inspections and regulations of mast and chimney stay ropes, so this offer is firstly addressed to the wireless communication companies, high construction owners, and construction and building companies.
Collaboration Type:
  • Manufacturing agreement (Subcontracting & Co-contracting)
  • Financial resources

Comments
The company seeks:
- manufacturing agreement including transfer of scientific expertise (innovative measurement method), technology for device production and training if necessary to allow the partner to realise sub-assembly/whole measuring instrument, or co-operation on enhancing device's properties;
- financial partner, which will invest in further development of the product.
Preferred Countries for diffusion: ALL
Additional Information:  
Contact Name: Martynowicz
Contact First name: Pawel
Phone: +48 12 632 47 95
Fax: +48 12 632 47 95
Email: mailto:ircpk@transfer.edu.pl